Building it Better with Advatek Lighting and AM Hub

Lighting company Advatek wanted a new generation of their PixLite controller, and partnered with Cobalt to rapidly embody their unique technology in a rugged, configurable and compact body. Cobalt developed the industrial design and production engineering of the range working in close collaboration resulting in an accelerated 4-month timeline to market entry.

The DfAM (Design for Additive Manufacturing) process fast tracked the engineering stages due to product testing and functional reviews being able to be applied to additive manufactured assemblies.  This accelerated program was made possible by Advatek contracting Cobalt as a registered Service provider under the ‘Build It Better’ Voucher program, established by the AMTIL AM Hub.

The ‘Build It Better’ voucher program involves a grant for small to medium manufacturing businesses in Victoria looking to increase their integration of additive manufacturing. The grant provides up to $20,000 in matched funding for these businesses looking to redesign or re-engineer an existing product or create a new one. The funding can be applied toward design expertise, engineering support, business case development, materials selection and/or prototyping support.

In any fast-paced product development, rapid prototyping and iterative sketching are critical validation tools. The exceptionally compressed time frame demands of our project for Advatek were made possible by Cobalt utilising a Design for Additive Manufacture (DfAM) workflow throughout our engineering programme, while facilitating standard injection moulding constraints, such as draft and wall thickness. The Multi Jet Fusion (MJF) process was used for product trials and pilot volume market entry, and seamlessly transitioned to injection moulding for high volume production.

The result significantly upgrades Advatek Lighting’s product design presence and will underpin its global expansion within this specialised, but growing field of large-format LED lighting installation. View our case study here.

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